From 675504cbf5d08c80094710181084d84a5eba547d Mon Sep 17 00:00:00 2001
From: eddy <eddy@macmini.local>
Date: Thu, 30 Jul 2026 17:14:27 +0200
Subject: [PATCH] feat: add OtaManager for BLE firmware update

---
 .../java/nl/eddydevink/sylda/OtaManager.kt    | 110 ++++++++++++++++++
 1 file changed, 110 insertions(+)
 create mode 100644 android/app/src/main/java/nl/eddydevink/sylda/OtaManager.kt

diff --git a/android/app/src/main/java/nl/eddydevink/sylda/OtaManager.kt b/android/app/src/main/java/nl/eddydevink/sylda/OtaManager.kt
new file mode 100644
index 0000000..07b0050
--- /dev/null
+++ b/android/app/src/main/java/nl/eddydevink/sylda/OtaManager.kt
@@ -0,0 +1,110 @@
+// SPDX-License-Identifier: GPL-3.0-or-later
+package nl.eddydevink.sylda
+
+import android.annotation.SuppressLint
+import android.bluetooth.BluetoothGatt
+import android.bluetooth.BluetoothGattCallback
+import android.bluetooth.BluetoothGattCharacteristic
+import android.content.Context
+import android.util.Log
+import kotlinx.coroutines.CompletableDeferred
+import kotlinx.coroutines.Dispatchers
+import kotlinx.coroutines.delay
+import kotlinx.coroutines.ensureActive
+import kotlinx.coroutines.withContext
+import kotlinx.coroutines.withTimeout
+import java.nio.ByteBuffer
+import java.nio.ByteOrder
+import java.security.MessageDigest
+
+class OtaManager(
+    private val context: Context,
+    private val relayManager: BleRelayManager
+) {
+    companion object {
+        private const val TAG = "OtaManager"
+        private const val OTA_CHUNK_DATA_SIZE = 500
+        private const val OTA_CMD_START: Byte = 0x10
+        private const val OTA_CMD_END: Byte = 0x11
+        private const val OTA_STATUS_ACK: Byte = 0x00
+        private const val OTA_STATUS_COMPLETE: Byte = 0x10
+        private const val OTA_STATUS_ERROR: Byte = 0x11
+        private const val OTA_CHUNK_TIMEOUT_MS = 5000L
+        private const val OTA_START_TIMEOUT_MS = 10000L
+    }
+
+    interface OtaCallback {
+        fun onProgress(percent: Int, message: String)
+        fun onComplete()
+        fun onError(message: String)
+    }
+
+    private var firmwareData: ByteArray? = null
+
+    fun loadFirmware(): Boolean {
+        return try {
+            firmwareData = context.assets.open("firmware/firmware.bin").readBytes()
+            true
+        } catch (e: Exception) {
+            Log.e(TAG, "Failed to load firmware", e)
+            false
+        }
+    }
+
+    suspend fun performOta(callback: OtaCallback): Boolean = withContext(Dispatchers.IO) {
+        val fw = firmwareData ?: run {
+            withContext(Dispatchers.Main) { callback.onError("Firmware niet geladen") }
+            return@withContext false
+        }
+
+        val sha256 = MessageDigest.getInstance("SHA-256").digest(fw)
+
+        try {
+            withContext(Dispatchers.Main) { callback.onProgress(0, "OTA starten...") }
+
+            val startPacket = ByteBuffer.allocate(5).order(ByteOrder.BIG_ENDIAN)
+            startPacket.put(OTA_CMD_START)
+            startPacket.putInt(fw.size)
+            relayManager.sendOtaData(startPacket.array())
+
+            withTimeout(OTA_START_TIMEOUT_MS) {
+                while (true) { delay(100); ensureActive() }
+            }
+        } catch (e: kotlinx.coroutines.TimeoutCancellationException) {
+            // timeout is expected — ESP doesn't ACK OTA_START, just begins
+        }
+
+        val totalChunks = (fw.size + OTA_CHUNK_DATA_SIZE - 1) / OTA_CHUNK_DATA_SIZE
+        var seq = 0
+        var offset = 0
+
+        while (offset < fw.size) {
+            val remaining = fw.size - offset
+            val chunkSize = minOf(remaining, OTA_CHUNK_DATA_SIZE)
+
+            val packet = ByteBuffer.allocate(4 + chunkSize).order(ByteOrder.BIG_ENDIAN)
+            packet.putInt(seq)
+            packet.put(fw, offset, chunkSize)
+
+            relayManager.sendOtaData(packet.array())
+            Log.d(TAG, "Sent chunk $seq ($chunkSize bytes)")
+
+            val pct = ((offset.toFloat() / fw.size.toFloat()) * 100).toInt().coerceAtMost(99)
+            withContext(Dispatchers.Main) {
+                callback.onProgress(pct, "OTA bezig: ${seq + 1}/$totalChunks")
+            }
+
+            offset += chunkSize
+            seq++
+            delay(50)
+        }
+
+        withContext(Dispatchers.Main) { callback.onProgress(99, "Hash verifiëren...") }
+
+        relayManager.sendOtaData(sha256)
+
+        withContext(Dispatchers.Main) { callback.onProgress(100, "Herstart...") }
+        withContext(Dispatchers.Main) { callback.onComplete() }
+        true
+    }
+}